Rubber Cables
VISION offers a Wide range of rubber cables of wide variety. This Cables are pocessed with EC Grade Coppers & Chemically balanced rubber compounds to provide right technical parameters suitable for the required appications. The Rubber insulation offers high flexibility, good Di-electric value and performance under very harsh temperature up to 90 Degrees.
Normally used in OVERHEAD CRANES, MATERIAL HANDLING CRANES, SHIP WIRING, MARINE PURPOSES AND MINING & OILFIELD.
Elastomeric Compounds for insulating and sheathing of cables are formulated to meet the requirement of 6380,BS 6899,IEC 60502 and other international specification
Conductor
- Annealed tinned Plain / Copper wires Soild (Class 1), Standard (Class 3), Flexible (Class 5) Complying with the requirement if IS 8130 - 1984
Insulation
- General services Elastomer compound Type IE 1 of IS 6380-1984
- Heat Resisting Elastomer compound Type IE 2 of IS 6380-1984
- Silicone Rubber Type IE 5 of IS 6380-1984
Core Identification
- Coloured Insulation & Numbered Tape for Identification
Fillers
- If required Synthetic Fibers or elastomer fillers are used for construction design of cable.
Inner Sheath
- General Service Sheath Type SE1/SE2 of Is 6380-1984
Outer Sheath
- General Service Sheath Type SE1/SE2 of Is 6380-1984
- Heat resisting Heavy Duty Sheath Type SE3/SE4 of IS 6380-1984
- High Temperrature Sheath Type SE 5 of IS 6380-1984
ELASTOMER INSULATED , SINGLE CORE, CIRCULAR , TWIN CORE , THREE CORE AND FOUR CORE ELASTOMER SHEATHED FLEXIBLE CABLES
| Nominal Cross Sectional Area(Sq.mm.) | No of Wire/Nom.Wire Diameter(No.s/mm) | Nominal Thickness of Insulation (mm) | Nominal Thickness Of Sheath | 3Phase Current Rating for cable with General Purpose Insulation @30⁰Amps | 3Phase Current Rating for cable with Heat Resisting Insulation @30⁰Amps | Maximum Conductor Resistance at 20⁰C(ohms/km) | |||
|---|---|---|---|---|---|---|---|---|---|
| S/c (mm) | 2 core (mm) | 3 core (mm) | 4 core (mm) | ||||||
| 0.5 | 16/0.20 | 1 | 1 | 1 | 1 | 1 | 4 | 5 | 40.1 |
| 0.75 | 24/0.20 | 1 | 1 | 1 | 1 | 1.1 | 8 | 10 | 26.7 |
| 1 | 32/0.20 | 1 | 1 | 1 | 1 | 1.1 | 12 | 14 | 20 |
| 1.5 | 48/0.20 | 1 | 1 | 1 | 1.1 | 1.1 | 20 | 24 | 13.7 |
| 2.5 | 80/0.20 | 1 | 1 | 1.1 | 1.1 | 1.1 | 22 | 27 | 8.21 |
| 4 | 56/0.30 | 1 | 1 | 1.2 | 1.2 | 1.2 | 28 | 34 | 5.09 |
| 6 | 85/0.30 | 1 | 1.6 | 2 | 2.1 | 2.5 | 36 | 44 | 3.39 |
| 10 | 80/0.40 | 1.2 | 1.8 | 2.4 | 2.5 | 2.7 | 49 | 60 | 1.95 |
| 16 | 126/0.40 | 1.2 | 1.9 | 2.5 | 2.7 | 2.9 | 66 | 81 | 1.24 |
| 25 | 196/0.40 | 1.4 | 2 | 3.2 | 3.3 | 3.4 | 85 | 105 | 0.795 |
| 35 | 276/0.40 | 1.4 | 2.2 | 3.3 | 3.4 | 3.5 | 100 | 125 | 0.565 |
| 50 | 396/0.40 | 1.6 | 2.4 | 3.5 | 3.6 | 3.7 | 130 | 160 | 0.393 |
| 70 | 365/0.50 | 1.6 | 2.6 | 3.6 | 3.7 | 3.9 | 160 | 195 | 0.277 |
| 95 | 484/0.50 | 1.8 | 2.8 | 3.8 | 4 | 4.1 | 190 | 235 | 0.21 |
| 120 | 610/0.50 | 1.8 | 3 | 4 | 4.1 | 4.3 | 220 | 270 | 0.164 |
| 150 | 764/0.50 | 2 | 3.2 | 4.2 | 4.3 | 4.5 | 250 | 305 | 0.132 |
| 185 | 942/0.50 | 2.2 | 3.4 | 4.3 | 4.5 | 4.8 | 285 | 350 | 0.108 |
| 240 | 1221/0.50 | 2.4 | 3.5 | 4.6 | 4.8 | 5.1 | 330 | 405 | 0.0817 |
| 300 | 1527/0.50 | 2.6 | 3.5 | 4.9 | 5.1 | 5.4 | 385 | 470 | 0.0654 |
| 400 | 2037/0.50 | 2.8 | 3.8 | 5.2 | 5.4 | 5.8 | 450 | 530 | 0.0495 |
RATING FACTORS FOR AMBIENT TEMPERRATURE
| Ambient Temperature(⁰C) | 35 | 40 | 45 | 50 | 55 | 60 | 60 |
|---|---|---|---|---|---|---|---|
| Factor For EPR Insulation | 0.91 | 0.82 | 0.71 | 0.58 | 0.41 | --- | --- |
| Factor For EPR Insulation | 0.95 | 0.9 | 0.85 | 0.8 | 0.74 | 0.67 | 0.52 |
| Ambient Temperature(⁰C) | 35-85 | 90 | 100 | 110 | 120 | 130 | 140 |
| Factor FoR SILICON Insulation | 1 | 0.96 | 0.88 | 0.78 | 0.68 | 0.55 | 0.39 |
ELASTOMER FLAXIBLE CABLES (As per IS :9968/PT-II/2002)
Conductor
- Annealed tinned copper wiresSolid(Class 1), Standard (Class 2),
- Flexible(Class 5) Compliying with the requirement of IS 8130-1984
1st Insulation
- Heat Resisting Semi Conducting Elastomer Compound Insulation
2nd Insulation
- Heat Resisting Semi Conducting type IE 3 of IS :6380-1984
3rd Insulation
- Heat Resisting Semi Conducting Elastomer Compound Insulation
Outer
- Heat Resisting Heavy Duty Sheath Type SE-4 of IS 6380-1984
Application
- High Volatage Cbales for the service and main supply for voltage grade 3.3 kv to 33 kv
Reinforcement
- Composite Braid of nylon Yarn and Annealed tinned copper (ATC) with with 80% Coverage
Seperator
- Suitable material seperator tape may be applied over the conductor
Core Identification
- Coloured insulation, Nos.PE tape, coloured proofed tape ,Nos,Printing
Filters
- Heat Resisting semi conducting Elastomer compound suitable with the insulating material of operating temperature and compatible
Inner Sheath
- Heat Resisting heavy duty sheath type SE-3/SE-4 of IS: 6380-1984
Size of Grounding Conductor
| Conductor | Sizes (Sq.mm.) | ||||||||
|---|---|---|---|---|---|---|---|---|---|
| PowerConductor | 16 | 25 | 35 | 50 | 70 | 95 | 120 | 150 | 185 |
| GroundingConductor | 16 | 16 | 16 | 25 | 35 | 50 | 70 | 70 | 95 |
Insulation Thickness
| Conductor Size (Sq.mm) | Insulation Thickness | |||
|---|---|---|---|---|
| 1.9/3.3/and 3.3/3.3 KV \(mm) | 3.8/6.6kv(mm) | 6.6/6.6and 6.35/11kv(mm) | 11/11KV(mm) | |
| 16 | 2.2 | 3 | 4 | 6 |
| 25 | 2.2 | 3 | 4 | 6 |
| 35 | 2.2 | 3 | 4 | 6 |
| 50 | 2.2 | 3 | 4 | 6 |
| 70 | 2.2 | 3 | 4 | 6 |
| 95 | 2.4 | 3 | 4 | 6 |
| 120 | 2.4 | 3 | 4 | 6 |
| 150 | 2.4 | 3 | 4 | 6 |
| 185 | 2.4 | 3 | 4 | 6 |
Sheath Thickness
| Diameter Under Inner Sheath | Thickness of Sheath | ||
|---|---|---|---|
| Above(mm) | Upto Including (mm) | Inner(mm) | Outer(mm) |
| -- | 10 | 1 | 1.6 |
| 10 | 15 | 1.2 | 2 |
| 15 | 20 | 1.4 | 2.2 |
| 20 | 25 | 1.6 | 2.5 |
| 25 | 30 | 1.8 | 3 |
| 30 | 40 | 2 | 3.5 |
| 40 | 50 | 2.4 | 4 |
| 50 | 60 | 2.8 | 4.5 |
| 60 | 70 | 3.2 | 5 |
| 70 | 80 | 3.6 | 5.5 |
| 80 | -- | 4 | 6 |
Note : The Conductor Size shall be According to the Resistance Value & it's Tolerance specified in IS:8130-1984
APPROVALS
