Instrumentation Cables

Instrumentation Cables

High Performance Shielded Cables for Precision Signal Transmission

Vision International offers a comprehensive range of Aluminium Tape Screened and Copper Braid Shielded Instrumentation Cables designed for accurate signal transmission in critical environments. Available in both Armoured and Unarmoured formats, these cables provide excellent protection against capacitive and inductive interference generated by adjacent electrical fields.

Our instrumentation cables are widely used in Data Transmission, Automation Systems, Process Control and SCADA applications where signal integrity and reliability are essential.

Product Overview

We manufacture 300/500 Volt grade multicore and multi-pair instrumentation cables with:

  • Copper Conductors

  • PVC / XLPE Insulation

  • Individually & Overall Shielded Pairs

  • PVC Inner Sheath

  • GI Steel Wire / Strip Armouring

  • FR / FRLS Outer Sheathing

These cables are engineered to ensure stable transmission, minimal signal loss and long service life in demanding industrial environments.

Key Features

• Superior shielding against electromagnetic interference (EMI)
• Available in Armoured & Unarmoured versions
• Excellent noise rejection capability
• Suitable for indoor & outdoor installations
• High mechanical strength and durability
• Flame Retardant (FR / FRLS) options available

Construction Details

Conductor

Electrolytic Multistrand Bare / Tinned Copper conforming to IS 8130:1984

Insulation

XLPE
PVC Type A / Type C as per IS 5831:1984

Core Configuration

Available in Pair / Triad / Quad constructions

Pairing

Two insulated cores are uniformly twisted together forming a pair with a maximum lay length of 100 mm.

Pair Identification

Colour coded as per BS 5308 Part-2 standards.

Shielding System

Individual Shielding

Each pair is shielded with aluminium mylar tape, helically applied with metallic side down and in continuous electrical contact with annealed tinned or bare copper drain wire.

Overall Shielding

All pairs collectively shielded with aluminium mylar tape, helically applied with metallic side down in continuous electrical contact with annealed tinned or bare copper drain wire.

Assembly

Twisted pairs are laid together with non-hygroscopic fillers where required to maintain shape and stability. All materials used are compatible with insulation to ensure long operational life.

Inner Sheath

Extruded or wrapped PVC inner sheath conforming to IS 1554 (Part-1).

Armouring

Galvanised flat strip or wire armouring as per IS 1554 (Part-1) for mechanical protection in harsh environments.

Applications

• Data Transmission Networks
• Industrial Automation Systems
• SCADA Systems
• Process Control Instrumentation
• Power Plants & Refineries
• Chemical & Petrochemical Industries

Colour Scheme/Code for
Identification of Pairs

PAIR GROUP 1 PAIR GROUP 2 PAIR GROUP 3 PAIR GROUP 4
Pair Ref. NoA-WireB-Wire Pair Ref. NoA-WireB-Wire Pair Ref. NoA-WireB-Wire Pair Ref. NoA-WireB-Wire
1WhiteBlue 14BlackBraown 27Red/BlueOrange 40Yellow/BlueGrey
2WhiteOrange 15BlackGrey 28Red/BlueGreen 41White/OrangeBlue
3WhiteGreen 16BlackBlue 29Red/BlueBrown 42White/OrangeOrange
4WhiteBrown 17YellowOrange 30Red/BlueGrey 43White/OrangeGreen
5WhiteGrey 18YellowGreen 31Blue/BlackBlue 44White/OrangeBrown
6RedBlue 19YellowBrown 32Blue/BlackOrange 45White/OrangeGrey
7RedOrange 20YellowGrey 33Blue/BlackGreen 46Orange/RedBlue
8RedGreen 21White-BlueBlue 34Blue/BlackBrown 47Orange/RedOrange
9RedBrown 22White-BlueOrange 35Blue/BlackGrey 48Orange/RedGreen
10RedGrey 23White-BlueGreen 36Yellow/BlueBlue 49Orange/RedBrown
11BlackBlue 24White-BlueBrown 37Yellow/BlueOrange 50Orange/RedGrey
12BlackOrange 25White-BlueGrey 38Yellow/BlueGreen ---
13BlackGreen 26Red/BlueBlue 39Yellow/BlueBrown ---

Alternative Method of Identification of Cable Pairs

Pair No. A-Wire B-Wire
1 White Black
2 to 50 White with Number Black with Number

"PlATIMA"300/500V MULTIPAIR-COPPER PVC UNARMOURED -ARMOU RED (INDIVIDUAL & OVERALL SHIELDED)INSTRUMENTATION CABLES OF SIZE 0.50 SQMM (Ref. Spec. BS 5308 Part - 2)

Size (Pair X mm²) No. / Wire Diameter (No./mm) Thickness of Insulation (Nom.) (mm) UNARMOURED CABLE ARMOURED CABLE
Outer Sheath (Nom.) (mm) Overall Dia (Approx.) (mm) Net Wt. (Kg/Km) Inner Sheath (Nom.) (mm) GI Wire/Strip Armour (Nom.) (mm) Outer Sheath (Nom.) (mm) Overall Dia (Approx.) (mm) Net Wt. (Kg/Km)
1 X 0.57/0.30.60.99.6900.90.91.413.2390
2 X 0.57/0.30.60.911.11300.90.91.415.7442
4 X 0.57/0.30.61.213.62121.21.251.519.1707
8 X 0.57/0.30.61.217.63601.21.251.723.5990
12 X 0.57/0.30.61.321.65021.31.6/4X0.801.728.21454
16 X 0.57/0.30.622.922.96291.31.6/4X0.801.729.51616
20 X 0.57/0.30.625.425.47631.31.6/4X0.801.832.21864
24 X 0.57/0.30.628.928.99361.51.6/4X0.801.935.92188
1 X 0.757/0.370.61.110.81251.10.91.515.5475
2 X 0.757/0.370.61.112.21621.10.91.517509
4 X 0.757/0.370.61.214.42501.21.251.620.1781
8 X 0.757/0.370.61.3194361.31.6X4X0.801.725.61268
12 X 0.757/0.370.61.523.56181.51.6X4X0.801.830.31660
16 X 0.757/0.370.61.524.97761.51.6X4X0.801.931.91869
20 X 0.757/0.370.61.7289681.72.0/4X0.802362443
24 X 0.757/0.370.61.731.311501.72.0/4X0.80239.32792
1 X 1.07/0.440.61.111.71461.10.91.516.4510
2 X 1.07/0.440.61.112.91861.10.91.517.7551
4 X 1.07/0.440.61.215.32891.21.251.621849
8 X 1.07/0.440.61.320.25111.31.6/4X0.801.8271419
12 X 1.07/0.440.625257281.51.6/4X0.801.9321843
16 X 1.07/0.440.61.526.59191.51.6/4X0.801.933.52074
20 X 1.07/0.440.6303011921.72.0/4X0.802382750
24 X 1.07/0.440.6234141222.0/4X0.802.242.43226

Electrical Characteristics

Conductor Size (mm²) D.C. Resistance at 20°C (Ohm/Km) Mutual Capacitance at 1KHz (nF/Km) L/R Ratio (mH/Ohm)
Pair Adjacent Core Between any Core or Screen
0.5 36.8 250 400 25
0.75 25 250 400 25
1 18.4 250 400 25
1.5 12.3 250 400 40

Note : The Conductor Size shall be According to the Resistance Value & it's Tolerance specified in IS:8130-1984

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